Flite Alloy Trail

NZ incl GST $1,650

Flite Alloy Trail

NZ incl GST $1,650

Perfect balance of of grip and weight

Build your own

Wide, stiff rims don’t have to be made from carbon.  The FLITE Alloy SL Trail wheelset takes everything we’ve learned by pushing the envelope with carbon rims and recreates it in an affordable, durable, aluminium wheelset. This custom wheelset is an all-rounder capable of most anything the trail puts in your way as you get into the flow.

The Flite Alloy SL wheelset utilises the highest-quality spoke offering from DT Swiss; Aerolite bladed spokes, which saves 150 grams of wheelset weight over the Apex and Stealth models. Furthermore, you get to customise your wheels with an array of hub choices and decal colour options (including fluro and metallic colours) as well as multi-colour decals.

Personalize this wheelset here in full-screen

Intended Use

This wheelset is designed to partner with a 110-130mm Trail frame for aggressive trail riding on mixed terrain.

If your thing is using a Trail frame for chairlifts, Enduro racing, or hucks to flat check out the Enduro version of this wheelset with specially reinforced rims to handle all your gnar.


Aluminium Rims

Unlike with our carbon Flite rims we do not design and produce our own aluminium rims – instead we choose the best rims from various suppliers which meet our wheelset needs.

The simple truth is that, all things being equal, aluminium rims are not as strong or durable as carbon.  Our carbon Flite rims have a lifetime warranty which includes impact damage but aluminium rims will dent when whacked hard enough and will eventually wear out.  Think of aluminium rims, especially the rear rim which takes the bulk of abuse, like a cassette:  You’ll get plenty of use and if you treat it with respect, it will last a very long time, but eventually it will wear out and will need to be replaced.

Spokes – Lifetime warranty

The most common cause of broken spokes is poor wheelbuild quality. We go to painstaking lengths to accurately measure each and every rim and hub we build before calculating spoke lengths and cutting and rolling spokes to 0.1mm accuracy.

Spokes Nipples – Lifetime warranty

We have a lifetime guarantee against broken spokes and spoke nipples and we wouldn’t offer this we weren’t 100% confident in aluminium nipples and our ability to build a wheel using them.

Aluminium nipples save weight (just under a gram each) but get a bad reputation for three reasons – they seize to the spoke, they break, and they round-out where the spoke key turns them (generally because of reason #1)

We mitigate the risks of using aluminium and we don’t see problems with them. First we de-burr the inside of the spoke holes of aluminium rims: This means there are no burrs from drilling and it also helps to countersink the rim slightly to match the profile of the nipple. We then use a special grease on the spoke thread and the contact between the nipple and rim. This grease lasts a very long time and means the nipples won’t corrode to the stainless steel spoke.

Generally aluminium nipples break because of two reasons: the wheel wasn’t well-built, or the spoke was too short. Again, to mitigate these problems we measure the ERD (effective rim diameter) and flange geometry of every wheel I build, including combinations we’ve done previously as the ERD will vary by 1mm or so. We have custom software which calculates the spoke length very accurately, even going so far as to take into account how much the spokes will stretch due to their tension which is different on either side of the wheel because of the offset flanges. We then cut each spoke and roll it’s threads on a Japanese made machine. Our spoke lengths are accurate to around 0.1mm meaning the spoke sits flush with the top of the nipple ensuring all threads are engaged on the nipple and not placing the nipple under tensile loading.

Rim Specs

  RaceFace ARC35 rim
Rim width: 35mm internal
Rim width: 39mm external
Rim depth: 20mm
Optimized tyre size: 2″ XC tyres all the way up to 3.0″ Plus tyres

Hub Choices

Not just content offering to best hubs on the market, such at DT Swiss, Hope, White Industries and Chris King, we have engineered our own high-end hub set.

We didn’t simply buy a hub and put our stickers on it, we work with the manufacturer to incorporate our design goals to accomplish the Dial Pro 72.  For example the Dial Pro hubs are made for us by a Taiwanese company who engineer hubs for large companies that every rider would be able to name.  This company has the engineering skill and testing facilities to develop a freehub body system which is durable, creak-free, and have very fast engagement….something very difficult to do. We then license this freehub body system and design the other features of the hub around it:  Where the flanges are placed, the angle these flanges have, the spoke hole diameter, and the spoke hole chamfers.  Our needs are often opposite to what the industry wants:  for example we want a very small spoke hole diameter to support the spoke whereas the industry wants a very large hole to make lacing the spokes faster in a production environment (the reason why spokes break at the hub).

Our Dial 36 hub utilises the same design features that make the Dial Pro 72 so durable, but with fewer points of engagement.  No special tools are required to service the freehub body or swap between axle standards and hub bearings are normal sizes and easy to find. If you have any questions about servicing or maintaining the Dial hub our trained and experienced staff are available to help.

In addition to the Dial Pro 72 and Dial 36, the Apex range can also be assembled with:

DT Swiss 350
Proven star-ratchet durability available in Center Lock or 6-bolt brake mount and 36 or 54 points of engagement. Is the 350 the best value-for-money hub available?

DT Swiss 240
Swiss machining results in one of the lightest high performance hubsets on the market. The 240 is everything we love about the 350 but lighter.

Hope Pro4
The UK is renowned for its miserable weather, fish and chips, and good hubs. Hope hubs are well sealed to keep the rain out and their range of colours will brighten even a dreary Fort William morning.

Chris King
Portland Oregon is a hotbed of USA cycling development. King’s 72 engagement point hubs connect you directly with the trail.


Non-Boost: 27.5″ 29″
DT Swiss 240s 1766g 1816g
DT Swiss 350s Center Lock 1814g 1864g
DT Swiss 350s 6-bolt 1867g 1917g
Hope Pro4 1899g 1949g
King ISO 1909g 1959g
DT Swiss 240s 1779g 1829g
DT Swiss 350s Center Lock 1827g 1877g
DT Swiss 350s 6-bolt 1874g 1924g
Hope Pro4 1911g 1961g
King ISO 1924g 1974g
Wheelworks Dial 1792g 1842g


Tubeless allows lower tyre pressure, more grip, and less punctures.  It’s a no-brainer.

Tubeless rimtape is fitted and a pair of light weight CNC aluminium tubeless valves is supplied.  Our attention to detail extends to the tubeless valves: serrated lockrings makes them easy to fit or remove and integrated wrench-flats are provided for super-tight valves.  The valve cores are removable for easy cleaning or for assistance while installing difficult tubeless tyres.  The inner section of the valve is optimised for our rims ensuring an easy air-tight fit.

After Sale Support

Our commitment to you doesn’t end once we’ve got your money:  If you have any questions maintaining or servicing your wheelset we’re here to help.  Just get in touch.

Each wheel we build is engraved with a unique number and we keep detailed records dating back over 10 years tracking not just who built your wheels but minute details like spoke length, pre-stress procedure, and even what type of grease was used between the spoke and nipple.